Welcome To Our Small World of
Capsule Machines...

All our Machines are Gelatine and HPMC Ready

All Capsule Machines are Designed and Manufactured as per Customers Room Size, Either in Two Deck or Four Deck Conveyor Section as per Required Drying Cycle

Capsule Machine
Four Deck

Product Preview

Capsule Machine
Two Deck

Product Preview
Proprietary Machine Technology

Build By Operators, For Operators...

5 Granted Patents

Officially granted and registered with patent authorities worldwide, protecting proprietary engineering assemblies.

Customer-Centric Solution

The world's ultimate solution specifically engineered to manufacture Hard Gelatine & HPMC capsules.

Standard Worldwide Parts

All standard bought-out components used across the machine are easily and readily available worldwide.

Official Patent Registrations & Inventions

Validated patent grants issued for DBDS Robotics capsule manufacturing machinery

5 Patents Granted
Sr.No Invention / Proprietary System Status
1 Bar Tilting Guide System Granted
2 Auto Head And Pin Bar Assembly Granted
3 Gelatin Capsule Manufacturing Machine Granted
4 Radial Guide Table Section Granted
5 Capsule Gripping System Granted
All patents officially granted by the Indian Patent Office (IPO) protecting DBDS Robotics proprietary machine architecture.

3.2 Million+++
Capsules/Day

Machine Model

DBDS Robocap 42-SR Capsule Manufacturing Machine Logo
42-SR

  • Single Row Pin Bars
  • 42 Pins With 2 Auto Blocks

5.0 Million+++
Capsules/Day

Machine Model

DBDS Robocap 72-DR Double Row Capsule Machine Logo
72-DR

  • Double Row Pin Bars
  • 72 Pins With 4 Auto Blocks

2.6 Million+++
Capsules/Day

Machine Model

DBDS Robocap 38-SR Single Row Capsule Machine Logo
38-SR

  • Single Row Pin Bars
  • 38 Pins With 2 Auto Blocks

*Above validated production output requires an optimized drying system and precision controlled process parameters. Conveyor length and room size directly effect drying cycle time and daily production capacity.

Factory Standard Inclusions

All Our Machines Come Fully Loaded With

Every DBDS Robocap capsule manufacturing line includes turn-key automation, pharmaceutical-grade stainless assemblies, and integrated closed-loop safety controls right out of the box.

Complete Set of Change Parts

Tooling Package

Set of Change Parts including precision Blades, Collets, Ejector Rods, Joiner Blocks, and Stripping Jaws custom-matched to your required capsule sizes.

Dual-Side Automatic Pin Lubrication

Edible Lubricant

Separate automatic lubrication systems for Cap side and Body side for upper and lower pin bars, applying an even, micro-metered layer of edible lubricant on the pins.

Centralized Machine Lubrication

Automated Delivery

Fully automatic centralized machine lubrication system continuously protecting bearings and sliding drive assemblies for frictionless 24/7 reliability.

Electronic & Torque-Based Safety

Fail-Safe Protection

Multi-point electronic and automated electrical torque-based safety devices, fail-safe motor protections, and user-friendly On/Off/Reset operator stations.

Stainless-Steel Dipping Tanks

Dual Dedicated SS

Dual dedicated sanitary stainless-steel dipping tanks for Cap and Body sections with precision temperature jackets and continuous level regulation.

Precision Pin Bars Conveyor System

Aluminium & SS

Rigid machine pin bars conveyor constructed with heavy-duty structural aluminium profiles and high-grade stainless steel guidance rollers.

Cyclone Bottom Suction & Collectors

SS Trimming System

Powerful cyclone bottom suction system paired with dedicated stainless-steel trimming collectors for both Cap and Body trimming lines.

Programmable Multi-Axis Servo Motors

47 to 52 Axis Sync

Fully synchronized programmable servo motors (47-axis to 52-axis) driving all major mechanical indexing, transfer, and dipping motions with sub-millimeter precision.

Online Cap & Body Viscometers

Real-Time QA

Continuous inline viscometers dedicated to Cap side and Body side for real-time monitoring and consistent capsule wall thickness control.

Stainless-Steel Drying Hoods (Kilns)

Closed-Loop Thermal

Drying Hoods (Drying Kilns) manufactured entirely out of stainless steel, featuring built-in heating systems and closed-loop sensors to achieve even, uniform drying.

Turn-Key Factory Integration & Worldwide Parts Availability

All bought-out parts, drives, sensors, and electrical components are standardized for easy global availability and rapid servicing.

Request Technical Specs
Direct Technical Answers

Frequently Asked Questions & Technical Insights

Authoritative technical answers regarding daily output capacities, formulation compatibility, servo automation, and global compliance for DBDS Robocap machinery.

The DBDS Robocap platform offers three distinct performance tiers engineered to accommodate diverse production room layouts and drying cycles:
  • Model 38-SR: Single row, 38 pins with 2 auto blocks — rated at 2.6 Million+++ capsules/day.
  • Model 42-SR: Single row, 42 pins with 2 auto blocks — rated at 3.2 Million+++ capsules/day.
  • Model 72-DR: Double row, 72 pins with 4 auto blocks — rated at 5.0 Million+++ capsules/day.

Yes. Every Robocap machine is engineered dual-ready for both animal-derived Hard Gelatin and plant-based HPMC (Hydroxypropyl Methylcellulose) vegetarian formulations. The system incorporates real-time inline viscometers, dedicated stainless-steel dipping tanks for Cap and Body, and closed-loop heating controls to manage the distinct thermal and rheological requirements of each polymer.

Robocap utilizes an advanced 47-axis to 52-axis programmable servo motor architecture. Unlike conventional mechanical cam-and-chain machinery, each critical mechanical motion — pin bar indexing, table dipping, elevator transfer, stripping, and collet joining — is governed by independently synchronized servo drives for micro-metric precision, near-zero mechanical backlash, and electronic recipe changeovers.

DBDS Robotics holds 5 officially granted patents protecting core mechanical and operational innovations:
  1. Bar Tilting Guide System: Validated tilt-guide geometry for smooth pin bar transfer.
  2. Auto Head And Pin Bar Assembly: High-precision indexing mechanism.
  3. Gelatin Capsule Manufacturing Machine: Comprehensive architecture and drive integration.
  4. Radial Guide Table Section: Stable rotary indexing ensuring uniform dipping depth.
  5. Capsule Gripping System: Damage-free stripping, trimming, and joiner collet handling.

Every machine is shipped fully loaded: a complete set of size-specific change parts (blades, collets, ejector rods, joiner blocks, stripping jaws), dual-side automatic pin lubrication for edible lubricants, centralized automated machine lubrication, electronic torque-based safety monitors, dual sanitary stainless-steel dipping tanks, aluminium-profile conveyor rollers, cyclone bottom trimming suction collectors, 47–52 axis servo drives, inline viscometers, and multi-zone closed-loop stainless steel drying kilns.

Yes. DBDS Robotics adheres strictly to a standard bought-out components policy. All bearings, electrical servo drives, pneumatic valves, sensors, and PLCs are sourced from top-tier international manufacturers (e.g., Schneider, Siemens, Festo, SKF), ensuring immediate off-the-shelf spare parts availability in any country worldwide.